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Number of resulting reports: 53



Determination of piezoelectric, dielectric and elastic complex coefficients in the linear range from the electromechanical resonance modes of poled ferroelectric ceramics
Year: 2009
Author: C Alemany, L Pardo, B Jiménez, F Carmona, J Mendiola, AM González, M Algueró, F. Montero de Espinosa, A. García and and K. Brebøl
Type: Software tool

This software tool offers a solution to the limitations of Standard calculation methods (see end of abstract) concerning characterisation of high loss and low sensitivity ferro-piezoelectric ceramic materials.

It can be used to determine a number of material coefficients in complex form (including losses), from the measurement of the frequency dependence of the complex impedance at the electromechanical resonance modes of ferro-piezoelectric ceramics with given geometries:

  • Length extensional mode of long rods of bar, poled and excited along their length
  • Thickness extensional mode of thin plates or disks, poled and excited along their thickness
  • Radial extensional mode of thin disk, poled and excited along its thickness
  • Shear mode of a thickness-poled thin plate, excited along its length

The tool comprises a program; a sample set of data; a pdf document with explanations.

 
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Piezoelectric and acoustic materials for transducer applications (Chapter 11 of Piezoelectric transducer design for medical diagnosis & NDE)
Year: 2008
Author: M Lethiecq, F Levassort, D Certon, LP Tran-Huu-Hue (Book editors: A Safari, EK Akdogan)
Type: Book
Chapter 11 - The number one technique for medical imaging and non destructive evaluation (NDE) is ultrasound. This is due to its non-ionizing character, low cost and to the fact that images and measurements contain data linked to several physical & structural parameters of the explored media. The overall performance of an ultrasonic system is mainly determined by the transducer characteristics. Consequently, each application having its specific requirements, very different transducers need to be designed. Furthermore, the measurement techniques and imaging modalities are in constant evolution, requiring higher performance & versatility of the transducers. Not only must frequency bandwidth & sensitivity be increased, but transducers must also be able to operate in various modes such as pulseecho (classical A, B or C modes), burst (Doppler or other velocity measurements) or harmonic reception (non-linear acoustics). Innovations such as ultrasound stimulated elastography and combination of different techniques such as ultrasound and MRI or ultrasound therapy and imaging are only possible if specific transducers are developed. The structure of a single element ultrasonic transducer based on piezoelectric effect is first described, with particular focus on the influence of the constitutive materials on transducer performance. More complex transducers such as annular, linear, curved, phased and 2D arrays are described and most important design issues discussed. Piezoelectric material issues relative to transducer applications are then addressed. Methods to characterize and models to predict transducer behavior is presented, and several comparisons shown to illustrate achieved performance. Finally, transducers designed for high resolution imaging are presented, and other current developments briefly described. Some particularly interesting future trends are highlighted in the conclusion.
 
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Modeling of a high frequency ultrasonic transducer using periodic structures
Year: 2008
Author: P Maréchal, L Haumesser, LP Tran-Huu-Hue, J Holc, D Kušcer, M Lethiecq, G Feuillard
Type: Published paper
Solidly mounted integrated transducers with a Bragg cell inserted between the piezoelectric film and the substrate are investigated for high frequency ultrasonic applications. A numerically stable recursive one dimensional transmission/reflection model was used to analyze the behavior of the periodic structure. This theoretical analysis includes the study of the influence of the acoustic properties of the constitutive layer, the effect of the number of cells and their arrangement. A 35MHz integrated transducer consisting in a PZT ceramic laid down on a Au/PZT Bragg cell deposited on a porous substrate was fabricated and characterized. Both theoretical and experimental results highlight the interest of using a periodic structure for high frequency ultrasonic applications.
 
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Modeling of piezoelectric transducers with combined pseudospectral and finite-difference methods
Year: 2008
Author: E Filoux, S Callé, D Certon, M Lethiecq, F Levassort
Type: Published paper
A new hybrid finite-difference (FD) and pseudospectral (PS) method adapted to the modeling of piezoelectric transducers (PZTs) is presented. The time-dependent equations of propagation are solved using the PS method while the electric field induced in the piezoelectric material is determined through a FD representation. The purpose of this combination is to keep the advantages of both methods in one model: the adaptability of FD representation to model piezoelectric elements with various geometries and materials, and the low number of nodes per wavelength required by the PS method. This approach is implemented to obtain an accurate algorithm to simulate the propagation of acoustic waves over large distances, directly coupled to the calculation of the electric field created inside the piezoelectric material, which is difficult with classical algorithms. These operations are computed using variables located on spatially and temporally staggered grids, which attenuate Gibbs phenomenon and increase the algorithm’s accuracy. The two-dimensional modeling of a PZT plate excited by a 50MHz sinusoidal electrical signal is performed. The results are successfully compared to those obtained using the finite-element (FE) algorithm of ATILA software with configurations spatially and temporally adapted to the FE requirements. The cost efficiency of the FD-PS time-domain method is quantified and verified. [DOI: 10.1121/1.2903876]
 
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Lead-free piezoelectrics based on alkaline niobates synthesis, sintering and microstructure
Year: 2008
Author: B Malic, A Bencan, T Rojac, M Kosec
Type: Published paper

The objective of this review is to focus on the processing of ceramics based on sodium potassium niobate (K0.5Na0.5NbO3) as promising candidates for lead-free piezoelectrics. In the first part the review addresses the synthesis of the perovskite solid solution as well as the issue of chemical homogeneity for pure and chemically modified K0.5Na0.5NbO3. The second part covers the sintering and typically encountered bimodal microstructure of K0.5Na0.5NbO3, possible methods of controlling the grain growth and template-assisted grain growth resulting in alkaline niobate single crystals.

 
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Patterned crack-free PZT thick films for micro-electromechanical system applications
Year: 2007
Author: F Dauchy, RA Dorey
Type: Published paper
The fabrication and structuring of multilayer-thick film piezoelectric (PZT-lead zirconate titanate) structures, using composite sol-gel techniques and wet etching is described. The composite sol-gel technique involves producing a PZT powder/sol composite slurry which when spun down, yields films a few micrometres thick. Repeated layering and infiltration has been used to produce PZT films between 10 and 40 μm thick. Due to the low firing temperature (<720°C), it has also been possible to produce PZT films with embedded thin (ca. 100 nm thick) metal electrodes. The PZT thick films have also been structured using a wet etching technique. Examples of features and cavities with lateral dimensions in the order of tens of micrometres are presented. The ability to fabricate and structure thick functional films with embedded metal electrode structures offers the possibility to create novel micro-device structures suitable for use in micro-electromechanical systems (MEMS).
 
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Novel patterning of composite thick film PZT
Year: 2007
Author: F Tyholdt, RA Dorey, H Raeder
Type: Published paper
There is a clear need for thick PZT films (10–100μm) in micro-electromechanical systems (MEMS). Some applications, like high frequency transducers operating in the thickness mode, require frequencies in the MHz region and thus thicker films, which in addition will provide more power. Thicker films are also important in actuator systems and sensors as it will generate more force and voltage, respectively. Integration of complex structures of thick films in thick films in MEMS is challenging. The use of normal thin film patterning techniques is difficult for thick films due to the amount of material that has to be removed and the isotropic nature of wet etching. A new patterning technique suitable for composite thick films using an epoxy mould is presented. By filling a micro mould of SU-8 photoresist with PZT paste details down to 20μm with vertical feature walls could be patterned in a 15μm thick film.
 
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Thickness mode high frequency MEMS piezoelectric micro ultrasound transducers
Year: 2007
Author: F Dauchy, RA Dorey
Type: Published paper
Thickness mode piezoelectric micro-electromechanical system (MEMS) ultrasound transducers, operating in the 50–75 MHz range, have been fabricated using a composite sol gel technique in combination with wet etching. The composite sol gel technique involves producing a PZT powder/sol composite slurry, which when spun down yields films a few micrometers thick. Repeated layering, and infiltration, has been used to produce PZT films between 20 and 40 μm thick. Due to the low firing temperature (<720°C) it has also been possible to integrate these PZT films with a micro-machined silicon support wafer. These PZT thick films have been structured using a wet etching technique to create free standing pillars that have been shown to resonate in thickness mode in the frequency range of 50–75 MHz. Examples of these structures and their resonant behaviour are presented.
 
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Direct writing of lead zirconate titanate piezoelectric structures by electrohydrodynamic atomisation
Year: 2007
Author: SA Rocks, D Wang, D Sun, SN Jayasinghe, MJ Edirisinghe, RA Dorey
Type: Published paper
Direct writing, consisting of the directed deposition of individual droplets of ceramic suspension using ink jet printing can be used to produce piezoelectric structures with feature sizes in excess of 100μm. This work presents an alternative direct writing technique, consisting of directed individual droplets produced by electrohydrodynamic atomisation (EHDA), where feature sizes an order of magnitude smaller can be achieved. This technique opens up the possibility of using direct writing technology to produce integrated MEMS devices. Low toxicity lead zirconate titantate (PZT) sol has been used in conjunction with the EHDA process to produce isolated features and lines with dimensions as small as 20μm. These features, when fired, form the perovskite PZT crystal structure. Using an X–Y stage to move the sample, it is possible to create a variety of structures.
 
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Micromoulding of lead zirconate titanate (PZT) structures for MEMS
Year: 2007
Author: A Navarro, SA Rocks, RA Dorey
Type: Published paper
Thick (>10 μm) ceramic structures for applications in micro-electromechanically systems are typically fabricated using screen printing techniques or by printing a continuous film and subsequently etching the structure. This work presents a thick film lift off technique to create high aspect ratio thick Lead Zirconate Titanate (PZT) features on silicon substrates. In this technique, a photoresist material is used to produce a mould, on a silicon substrate, and so define the shape of structures to be created. A composite sol gel ink (mixture of ceramic powder and sol) is then cast into the polymeric moulds and heat treated at low temperature (<250°C) to dry the ink. The use of these low temperatures means that the polymeric mould maintains its shape whilst still allowing the sol to be converted to an amorphous ceramic precursor. Subsequent deposition of further composite sol gel ink can then be used to increase the thickness of the features. The density of the structures can also be increased through the use of repeated sol infiltrations once the structure has been created. A final heat treatment is used to remove the polymeric moulds and crystallise the ceramic material.
 
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New materials for micro-scale sensors and actuators: An engineering review
Year: 2007
Author: SA Wilson, RPJ Jourdain, Q Zhang, RA Dorey
Type: Published paper
This paper provides a detailed overview of developments in transducer materials technology relating to their current and future applications in micro-scale devices. Recent advances in piezoelectric, magnetostrictive and shape-memory alloy systems are discussed and emerging transducer materials such as magnetic nanoparticles, expandable micro-spheres and conductive polymers are introduced. Materials properties, transducer mechanisms and end applications are described and the potential for integration of the materials with ancillary systems components is viewed as an essential consideration. The review concludes with a short discussion of structural polymers that are extending the range of micro-fabrication techniques available to designers and production engineers beyond the limitations of silicon fabrication technology.
 
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New advances in forming functional ceramics for micro devices
Year: 2007
Author: RA Dorey, SA Rocks, F Dauchy, A Navarro
Type: Published paper
Micro electromechanical systems (MEMS) are finding uses in an increasing number of diverse applications. Currently the fabrication techniques used to produce such MEMS devices are primarily based on 2-D processing of thin films. The challenges faced by producing more complex structures (eg high aspect ratio, spans, and multi-material structures) require the development of new processing techniques. Potential solutions to these challenges based on low temperature processing of functional ceramics, selective chemical patterning, and micro-moulding are presented to show that it is possible to create complex functional ceramic structures which incorporate non-ceramic conducting and support structures. The capabilities of both techniques are compared and the relative advantages of each explored.
 
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Lens-focused transducer modeling using an extended KLM model
Year: 2007
Author: P Maréchal, F Levassort, LP Tran-Huu-Hue, M Lethiecq
Type: Published paper
The goal of this work was to develop an extended ultrasound transducer model that would optimize the trade-off between accuracy of the calculation and computational time. The derivations are presented for a generalized transducer model, that is center frequency, pulse duration and physical dimensions are all normalized. The paper presents a computationally efficient model for lens-focused, circular (axisymmetric) single element piezoelectric ultrasound transducer. Specifically, the goal of the model is to determine the lens effect on the electro-acoustic response, both on focusing and on matching acoustic properties. The effective focal distance depends on the lens geometry and refraction index, but also on the near field limit, i.e. wavelength and source radius, and on the spectrum bandwidth of the ultrasound source. The broadband (80%) source generated by the transducer was therefore considered in this work. A new model based on a longitudinal-wave assumption is presented and the error introduced by this assumption is discussed in terms of its maximum value (16%) and mean value (5.9%). The simplified model was based on an extension of the classical KLM model for transducer structures and on the related assumptions. The validity of the implemented extended KLM model was evaluated by comparison with finite element modeling, itself previously validated analytically for the one-dimensional planar geometry considered. The pressure field was then propagated using the adequate formulation of the Rayleigh integral for both the extended KLM and finite element results. The simplified approach based on the KLM model delivered the focused response with good accuracy, and hundred-fold lower calculation time in comparison with a mode comprehensive FEM method. The trade-off between precision and time thus becomes compatible with an iterative procedure, used here for the optimization of the acoustic impedance of the lens for the chosen configuration. An experimental comparison was performed and found to be in good agreement with such an extension of the KLM model. The experiments confirm the accuracy of such a model in a validity domain up to 12dB on the pulse-echo voltage within a relative error of 9% between experiment and modeling. This extended KLM model can advantageously be used for other transducer geometries satisfying the assumption of a predominantly longitudinal vibration or in an optimization procedure involving an adequate criteria for a particular application.
 
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Effect of radial displacement of lens on response of focused ultrasonic transducer
Year: 2007
Author: P Maréchal, F Levassort, LP Tran-Huu-Hue, M Lethiecq
Type: Published paper
A lens-focused single-element transducer designed for high-resolution medical imaging requires a high ratio of radius of curvature to source radius. Therefore, classical models neglecting the radial contribution may not be accurate. The objective of this study is to evaluate the contribution of radial displacement to the pressure response of the transducer, both in terms of focal spot and pulse response characteristics. To achieve this objective, two finite element method calculations (FEM) were performed (commercial ATILA software), namely those for free and clamped radial displacements. A propagation code adapted to an axisymmetric transducer geometry was implemented to compare the radiated fields, and FEM results for the transducer surface were used as inputs to obtain the radiated fields. Subsequently, the differences between the results of the two calculations results were determined. However, it was demonstrated that the radial displacements slightly affect the propagated field and can therefore be neglected in realistic transducer designs. Moreover, the effects of lens acoustic properties were studied for realistic configurations in terms of resolution and sensitivity to obtain an optimal ultrasound image quality. [DOI: 10.1143/JJAP.46.3077]
 
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Application of relaxation theory to the measurement of fatigue in piezoelectric ceramics
Year: 2006
Author: A Cuenat, M Stewart, MG Cain
Type: Published paper
Investigations of polarization switching over broad times and P-E loop measurements in Pb-based Perovskite ferroelectrics in both virgin and fatigue states, were performed by high field current-transient switching experiments and bipolar drive P-E investigations. The results show the presence of broad relaxation time distributions for the switching process, which can extend over several decades in time. The switching kinetics in fatigued polycrystalline bulk ferroelectrics does not exhibit relaxation with a singular time constant but rather exhibits a stretched exponential behaviour. Several microscopic mechanisms are discussed to explain this effect for a polycrystalline material. Some of the mechanisms may apply equally well to thin films, others are characteristic of a macroscopic sample or a thick film. The study of domain dynamics and polarization switching over broad time domains (1xE-6 < t < 1xE2 sec) allow a more complete picture to be obtained for the fatigue properties of ferroelectric materials. Prior polarization kinetics studies have focused on narrow time ranges, and were fit to the Avarami equation, which contains a single relaxation time. We investigate if a multiple stretched exponential function, extending over decades of order of magnitude in the time domain, is a better fit to explain domain nuclei formation and domain variant growth. This can be explained by the fact that nucleation is a heterogeneous process in the volume (D=3) of the material and growth of a domain variant with reversed polarization is a boundary process (D=2), involving diffuse or rough domain walls. Such mechanisms would have quite different relaxation frequencies. Finally, the transient response of a piezoelectric to a high voltage impulse is explored and shown to be indicative of a high field measurement of the residual piezoelectric activity following fatigue, which needs further exploration.
 
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Piezoelectric PZT films for MEMS and their characterization by interferometry
Year: 2006
Author: Z Huang, Q Zhang, S Corkovic, RA Dorey, FFC Duval, G Leighton, RW Wright, PB Kirby, RW Whatmore
Type: Published paper
Piezoelectric films can be used in micro-electro-machanical system (MEMS) devices because the piezoelectric effect can provide high forces with relatively low energy losses. The energy output by a piezoelectric film per unit area is proportional to the film thickness, so it is desirable to have relatively thick films. Chemical solution deposition (CSD) techniques were used to prepare lead zirconate titanate (PZT) thin films with Zr/Ti ratios of 30/70 and 52/48. Usually CSD processing is restricted to making crack-free single layer films of ca 70nm thick, but modifications to the sol-gel process have permitted the fabrication of dense, crack-free single layers up to 200nm to 300nm thick, which can be built-up into layers up to 3μm thick. Thicker PZT films (>2μm single layer) can be produced by using a composite sol-gel/ceramic process. Knowledge of the electro-active properties of these materials is essential for modeling and design of novel MEMS devices and accurate measurement of these properties is by no means straightforward. A novel double beam common path laser interferometer has been developed to measure the piezoelectric coefficient in films and the results were compared with the values obtained by Berlincourt method. A laser scanning vibrometer was also used to measuring the longitudinal (d33) and transverse (d31) piezoelectric coefficients for PZT films and ceramics and the results were compared to those obtained by the other methods. It was found that for thin film samples, the d33,f values obtained from the Belincourt method is usually larger than those obtained from the interferometer method but smaller than those from the vibrometer method and the reasons for this are discussed.
 
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Piezoelectric textured ceramics: Effective properties and application to ultrasonic transducers
Year: 2006
Author: F Levassort, M P Thi, H Hemery, P Marechal, LP Tran-Huu-Hue, M Lethiecq
Type: Published paper
Piezoelectric textured ceramics obtained by homo-template grain growth (HTGG) were recently demonstrated. A simple model with several assumptions has been used to calculate effective parameters of these new materials. Different connectivities have been simulated to show that spatial arrangements between the considered phases have little influence on the effective parameters, even through the 3–0 connectivity delivers the highest electromechanical thickness factor. A transducer based on a textured ceramic sample has been fabricated and characterised to show the efficiency of these piezoelectric materials. Finally, in a single element transducer configuration, simulation shows an improvement of 2 dB sensitivity for a transducer made with textured ceramic in comparison with a similar transducer design based on standard soft PZT (at equivalent bandwidths).
 
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High-frequency transducers based on integrated piezoelectric thick films for medical imaging
Year: 2006
Author: P Maréchal, F Levassort, J Holc, LP Tran-Huu-Hue, M Kosec, M Lethiecq
Type: Published paper
A screen-printed PZT thick film with a final thickness of about 40µm was deposited on a porous PZT substrate to obtain an integrated structure for ultrasonic transducer applications. This process makes it possible to decrease the number of steps in the fabrication of high-frequency, single-element transducers. The porous PZT substrates allow high acoustic impedance and attenuation to be obtained, satisfying transducer backing requirements for medical imaging. The piezoelectric thick films deliver high electromechanical performance, comparable to that of standard bulk ceramics (thickness coupling factor over 45%). Based on these structures, high-frequency transducers with a center frequency of about 25MHz were produced and characterized. As a result, good sensitivity and axial resolution were obtained in comparison with similar transducers integrating a lead titanate (PT) disk as active material. The two transducers were integrated into a high frequency imaging system, and comparative skin images are shown.
 
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Modeling of the influence of a prestress gradient on guided wave propagation in piezoelectric structures
Year: 2006
Author: M Lematre, G Feuillard, E Le Clézio, M Lethiecq
Type: Published paper
The objective of this study is to model the propagation of guided waves in piezoelectric structures subjected to a prestress gradient. The constitutive equations for a piezoelectric bulk material are first modified to take into account a uniform prestress on a given cross section. Then, these modified constitutive equations are used to derive a formalism for the propagation of guided waves in piezoelectric structures under a prestress gradient. In particular, we modify the recursive stiffness matrix method to introduce a gradient of stress in a piezoelectric structure. Numerical studies are then led for a bending and for an exponential stress profile. For a piezoelectric plate, the Lamb and shear horizontal modes are found to be sensitive to the prestress gradient. In particular, some key features of dispersion curves appearing in the presence of a gradient of properties are highlighted. In the last part, these results are extended to a piezoelectric film laid down on a substrate in order to model the importance of the stress gradient on the behavior of an integrated structure. Lithium niobate is used for the plate and film material, and a silicon crystal is used as the substrate. [DOI: 10.1121/1.2336989]
 
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Macroscale actuator displacement measurements
Year: 2005
Author: MARK STEWART and MARKYS CAIN
Type: Technical report
A metrology system has been developed to measure the piezoelectric displacement maps of macro scale actuators, based on a laser Doppler vibrometer and an X-Y scanning stage. The vibrometer can measure both displacement and velocity, and both signals have been found to be equivalent within the bounds of this experimental system. The vibrometer can essentially only measure AC signals, and so static displacements are not possible with the current set-up. Some of the issues of signal interpretation have been investigated and equivalent measurements have been performed with a lock-in amplifier and a dynamic signal analyser. Investigations of the non-linear behaviour of displacement were carried out using the FFT analyser. This report was prepared on behalf of the Department of Trade and Industry’s National Measurement System under the MPP programme, and forms deliverable MPP1.5/M3/D3.
 
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Measurement and modelling of self-heating in piezoelectric materials and devices
Year: 2005
Author: M Stewart, M Cain
Type: Good practice guide
Failures due to thermal issues are common in high power piezoelectric devices. This Measurement Good Practice Guide aims to give engineers an understanding of the problems, where they occur and how to avoid them. The guide covers ways and methods to predict the temperature rise seen, based on simple analytical models and the use of Finite Element Models. It reviews all the previous methodologies that people have used, and introduces some new techniques, applying them in a series of case studies that embody most of the conditions that are seen in real systems. The thermal property data needed for the thermal models, such as specific heat capacity and thermal diffusivity are measured, along with a summary of findings by other workers.
 
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High frequency PZT composite thick film resonators
Year: 2004
Author: FFC Duval, RA Dorey, RW Wright, Z Huang, RW Whatmore
Type: Published paper
High frequency, thickness mode resonators were fabricated using a 7 m PZT thick film which was produced using a modified composite ceramic sol-gel process. Devices were produced and the acoustic properties measured for different electrode sizes ranging from 4545 to 250250 m2. The best electrode size, which maximised the acoustic response and minimised the insertion loss, was found using an area of 110110 m2. This showed a resonant frequency of about 200 MHz, an electro-mechanical coupling coefficient effective of 0.29 and a Q factor of 22. The devices were modelled using a Mason type model which gave good agreement between the experimental data and the simulations. The latter showed for the PZT thick film an electro mechanical coupling coefficient of 0.4 and a stiffness of 8.551010 N·m-2.
 
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Screen printed PZT composite thick films
Year: 2004
Author: RA Dorey, RW Whatmore, SP Beeby, RN Torah, NM White
Type: Published paper
Composite film (ComFi) technology has been developed as an alternative technique to achieve thick (5-100 m) films at temperatures compatible with silicon processing. The technique entails producing a composite slurry consisting of PZT powder and a PZT producing sol. The slurry is then deposited onto the substrate, dried and fired at 710°C. Intermediate sol infiltration and pyrolysis can be used to increase the density and improve the functional properties of the films. A slurry suitable for screen printing has been developed and used to print PZT thick films. The dielectric and piezoelectric properties of the screen printed material are presented. Material properties of the screen printed ComFi material were found to be comparable to, or exceeded, those observed in traditional screen printed materials.
 
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Thick PZT micro-features obtained by direct patterning of photosensitive precursor solution
Year: 2003
Author: S Marson, RA Dorey, Q Zhang, RW Whatmore
Type: Published paper
Thick lead zirconate titanate (PZT) microscale features were created by a single deposition step using a photosensitive film. The film was obtained by spin coating a solution of an amorphous PZT powder and acrylic acid onto platinised silicon substrates. The layer obtained was then patterned by exposure to UV light and developed. With this process it was possible to obtain PZT features 1.8m thick down to 3m in diameter.
 
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Screen Printed PZT Thick Films Using Composite Film Technology
Year: 2003
Author: RA Dorey, RW Whatmore, SP Beeby, RN Torah, NM White
Type: Good practice guide
A spin coating composite sol gel technique for producing lead zirconate titanate (PZT) thick films has been modified for use with screen printing techniques. The resulting screen printing technique can be used to produce 10m thick films in a single print. The resultant films are porous but the density can be increased through the use of repeated sol infiltration/pyrolysis treatments to yield a high density film. When fired at 710°C the composite screen printed films have dielectric and piezoelectric properties comparable to, or exceeding, those of films produced using a 'conventional' powder/glass frit/oil ink and fired at 890°C. Cranfield
 
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Piezo calculator
Year: 2003
Author: Ferroperm Piezoceramics A/S
Type: Software tool
This is a simple tool to calculate fundamental resonance frequencies, static displacements and signal responses from piezoceramic materials with standard geometries. This tool is primarily based on idealised formulas and must therefore be used for indicative values only. Please also see the notes to the calculator. This software is made available to the Piezo Institute and its members or subscribers by Ferroperm Piezoceramics A/S. The Piezo Institute therefore assumes no liability or responsibility for the use of the software or data generated by it, or for any damages as a result of any use of, reliance upon, or information obtained from this software.
 
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Measurement of the surface displacement in 1-3 piezo composites
Year: 2002
Author: M Cain & M Stewart
Type: Published paper
Two methods for measuring the out-of-plane displacements of a range of 1-3 piezocomposites have been investigated. The first uses a surface profilometer to scan the surface profile of 1-3 piezo-composites under static DC conditions. The second uses a laser Doppler vibrometer to record the dynamic surface displacement profile of the composites at various frequencies and electrical actuation drive level. Regions of composite that have lower than average piezoelectric element density exhibit a reduced overall displacement compared to regions that are more densely packed with piezoelectric phase. This is expected and the manner in which matrix and piezo-rod or fibre interacts, especially near the matrix fibre interface, as a function of frequency and voltage is discussed. The methods have been compared and ways in which the data may be visualised for greater understanding of the effect of composition, volume fraction, aspect ratio etc. have been explored.
 
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The variability of piezoelectric measurements – material and measurement method contributions
Year: 2002
Author: M Stewart & M Cain
Type: Published paper
The variability of piezoelectric materials measurements has been investigated in order to separate the contributions from intrinsic instrumental variability, and the contributions from the variability in materials. The work has pinpointed several areas where weaknesses in the measurement methods result in high variability, and also show that good correlation between piezoelectric parameters allow simpler measurement methods to be used. The Berlincourt method has been shown to be unreliable when testing thin discs, however when testing thicker samples there is a good correlation between this and other methods. The high field permittivity and low field permittivity correlate well, so tolerances on low field measurements would predict high field performance. In trying to identify microstructural origins of samples that behave differently to others within a batch, no direct evidence was found to suggest that outliers originate from either differences in microstructure or crystallography. Some of the samples chosen as maximum outliers showed pin-holes, probably from electrical breakdown during poling, even though these defects would ordinarily be detrimental to piezoelectric output.
 
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Apparent reduction in the value of the d 33 piezoelectric coefficient in PZT thick films
Year: 2002
Author: RA Dorey, RW Whatmore
Type: Published paper
Thick PZT films (1-20m) have been prepared using a composite sol gel technique whereby PZT powder and a PZT producing sol are formed into a slurry and spin coated onto silicon wafers. The maximum relative permittivity obtained was approximately 80% of that exhibited by bulk PZT of comparable composition. However, the d 33, f and e 31, f [1] piezoelectric coefficients were shown to be significantly lower than that of bulk PZT. It has been proposed that the measured value of d 33, f is affected appreciably by particle-particle rotation and substrate clamping leading to reduced poling efficiency which may also greatly reduce the value of e 31, f observed. Samples with high levels of porosity have been shown to exhibit a reduced value of d 33 . This was attributed to 31 and 51 mode piezoelectrically generated charges caused by the bending and shearing of particle-particle bridges. The effect of substrate clamping, on d 33, f and poling, has been studied by monitoring the changes in position and intensity of the (200)/(002) X-ray diffraction (XRD) peaks of composite films. The presence of the substrate was found to introduce tensile stresses parallel to the film plane which distorted the unit cell. Subsequent permanent polarisation following poling was found to be reduced due to the presence of these stresses. The discrepancies between the values of d 33 measured on thick films and bulk ceramics were highlighted as being of particular importance if thick film materials are to be modelled for device applications. Thick film piezoelectric coefficients (i.e. those of the combined film-substrate structure) should not be used in place of material piezoelectric coefficients when attempting to model the behaviour of devices. Such actions would inevitably lead to erroneous results.
 
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Introduction (Preface & contents of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: N Setter (Book editor N Setter)
Type: Book

Introduction
Chapter 1. ABC of Piezoelectricity and Piezoelectric Materials – N Setter
Chapter 2. Applications of Piezoelectric Materials: an Introductory Review – W Wersing
Chapter 3. Application of Piezoceramics - the Manufacturer Perspective – WW Wolny

Actuators and Multi-Layer Structures: I. Interrelations of Materials and Device Design
Chapter 4. Designing Piezoelectric Actuators – K Uchino
Chapter 5. Performance and Applications of Actuators Based on Multilayered Piezoceramics and Shell Structures – F Claeyssen and R Le Letty
Chapter 6. Piezoelectric Technology for Active Vibration Control – EL Colla and T Morita
Chapter 7. Piezoelectric Transformers – New Perspective – K Uchino, B Koc, P Laoratanakul, and A Vazquez Carazo

Actuators and Multi- Layer Actuators Structures: II. Performance Issues
Chapter 8. Mechanisms for High Strain in Electroactive Actuator Materials – W Ma and LE Cross
Chapter 9. Material Aspects for Reliability and Life Time of PZT Multilayer Ceramics – K Lubitz, C Schuh, T Steinkopff, and A Wolff
Chapter 10. Mechanical and Fracture-Mechanical Properties of Piezoelectric Ceramics and Piezoceramic/ Electrode Interfaces under High Electric Field – GA Schneider
Ultrasonic Transducers
Chapter 11. Piezoelectric Materials for Ultrasonic Medical Diagnostics – M Lethiecq, F Levassort, G Feuillard, and LP Tran-Huu-Hue

Piezoelectrics in MEMS Technologies
Chapter 12. Piezoelectric MEMS with PZT Thin Films: Integration and Application Issues – P Muralt, J Baborowski, and N Ledermann
Chapter 13. Piezoelectric Micro-Electro-Mechanical Systems for Acoustic Applications – Ph Gaucher

Piezoelectrics and Ferroelectrics in Microwave Devices
Chapter 14. Tunable Ferroelectric/piezoelectric microwave devices – SSh Gevorgian
Chapter 15. A Short Introduction to Bulk Acoustic Wave Devices for Telecommunications – P Muralt and R Lanz

Non-Linearities and High Power Applications
Chapter 16. Piezoelectric Materials for High Power Applications: Electromechanical Characterization and Models – P Gonnard
Chapter 17. Piezoelectric Nonlinearity and Hysteresis in Ferroelectric Materials – D Damjanovic and G Robert

Novel Applied Materials
Chapter 18. Lead Free Piezoelectrics – M Demartin Maeder and D Damjanovic
Chapter 19. High Performance, High Temperature Perovskite Piezoelectric Ceramics – TR Shrout, R Eitel, and C Randall
Chapter 20. Relaxor - Based Ferroelectric Single Crystals for Electro - Mechanical Actuators – PW Rehrig, WS Hackenberger, S-E Park, and TR Shrout
Chapter 21. Relaxor Ferroelectric Crystals: Recent Development and Applications – Y (John) Yamashita, Y Hosono, K Harada, and Z-G Ye

New Applied Technologies
Chapter 22. Fabrication of Advanced Functional Electroceramic Components by Solid freeform Fabrication Methods – Safari, J Cesarano III, and PG Clem
Chapter 23. Oriented Films and Ceramics of Relaxor Ferroelectric - PbTiO3 Solid Solutions – S Trolier-McKinstry, E Sabolsky, S Kwon, C Duran, T Yoshimura, J-H Park, Z Zhang, and GL Messing

All profit from the sale of this book is used to support high-school education in Africa

 
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ABC of piezoelectricity and piezoelectric materials (Chapter 1 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: N Setter (Book editor N Setter)
Type: Book

This chapter consists of a short introduction to piezoelectricity and piezoelectric materials aiming to refresh the memory of the reader with elementary basics. The following phenomena, conventions, and properties are defined: piezoelectricity and related properties, piezoelectric coefficients (d, g, e, and h), notation conventions, boundary conditions, coupling coefficient, mechanical quality factor, piezoelectric resonance, frequency constant, acoustic impedance, piezoelectric hysteresis, ferroelectricity, poling and depolarization, domains, domain walls, lattice and domain wall contributions, temperature dependence and aging.

Important piezoelectric materials are briefly reviewed, while pointing to aspects relevant to current and emerging applications: perovskites, PZT, dopants, relaxors, ferroelectric relaxors, layer perovskites, LiNbO3, AlN, other high Tc piezoelectrics, lead free materials, and ferroelectric polymers. Selected issues related to the form of the piezoelectric components are presented: crystals, bulk ceramics, textured ceramics, layered ceramics, composites and thin films. This is done while reviewing structural aspects that are of importance in the use of these components, and comparing between the various forms in relation with applications.

 
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Applications of piezoelectric materials: an introductory review (Chapter 2 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: W Wersing (Book editor N Setter)
Type: Book

This chapter reviews the application of piezoelectric materials. Following a brief review of the piezoelectric effect, principal transducer structures and designs are shown and special problems such as impedance matching are discussed. Applications based on the direct piezoelectric effect such as igniters, power generators, ultrasound and acceleration sensors, are considered first. Devices based on the inverse piezoelectric effect such as piezoelectric actuators, motors, printer heads, and ultrasound transducers are considered next. Following that, devices based on both effects such as frequency filters, delay lines, piezoelectric transformers, and sonar sensors are reviewed.

In the second part the evolution of different application fields from 1985 onwards is considered, an evolution that resulted from the developments of important material and processing technologies such as special filter ceramics, piezoelectric ceramic tapes, surface acoustic wave technologies, ultrasound transducer, liquid atomizer and ink jet printing technologies. Then the recent development of further application fields based on new technologies such as piezoelectric multilayer ceramics, piezoelectric thin films, and piezoelectric fibers and composites is reviewed. Finally, a new system innovation based on piezoelectric key devices is presented.

 
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Performance & applications of actuators based on multilayered piezo ceramic and shell structures (Chapter 5 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: F Claeyssen and R Le Letty (Book editor N Setter)
Type: Book
Piezo actuators can be classified in three main categories: stack-type actuators, external/internal leveraged actuators and frequency-leveraged actuators. For all these categories, Cedrat Technologies has developed solutions using multilayered piezo ceramics and shell-based structures. The parallel prestress actuator PPA is a stack-type actuator using a frame derived from shells to prestress the piezo ceramic. This concept covers strokes from 10 to 100μm, as conventional stacks while being lighter. The amplified piezo actuator APA is an external leveraged actuator based on a shell used both for the ceramic pre stress and for the ceramic motion magnification. It offers as much energy output density as conventional stacktype actuator but with larger strokes (up to 1000μm) and higher robustness. The ultrasonic piezo drive UPD is a versatile shell-based piezo stator for making linear or rotating frequency-leveraged actuators. The UPD-based linear piezo motor exhibits larger force to mass ratio than other linear piezo or comparable electromagnetic motors. This analysis indicates that in all these actuators, the use of shell-based structures and multilayered piezo ceramics lead to high electromechanical performances to mass ratios compared to conventional actuators. Additional technological advantages provided by the shell structures are a simple and efficient way to pre stress the ceramic, an ability to withstand external loads and a high robustness. For these reasons, as shown by several examples, these actuators are advantageously used for micro positioning, structure shaping, structure damping or fluid control functions, in aircraft and space fields, in instrumentation and in optical applications.
 
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Piezoelectric technology for active vibration control (Chapter 6 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: EL Colla and T Morita (Book editor N Setter)
Type: Book
Active vibration control systems have been a subject of intensive work over the past 20 years. During that period the interest to implement piezoelectric actuators and sensors in such systems has grown considerably. The technologies related to the suppression of disturbances are expected to expand substantially in the near future. Noise in the surroundings of many human activities is less and less tolerated and most of the new technologies show higher requirements concerning the level of perturbations. Active vibration control systems represent therefore an important opportunity for near future development and expansion in the use of piezoelectric materials and devices. The subject, being highly multidisciplinary, requires from the involved researchers the understanding of technologies of other disciplines in addition to their own. This chapter is written in light of this need: It is focused on the basics of active vibration damping. Critical issues related to the selection and use of piezoelectric actuators are explored and clarified. Various applications, which could inspire additional applications and new ideas involving active vibration damping with piezoelectric actuators, are presented.
 
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Piezoelectric materials for ultrasonic medical diagnostics (Chapter 11 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: M Lethiecq, F Levassort, G Feuillard, and L–P Tran-Huu-Hue (Book editor N Setter)
Type: Book

Ultrasound has become a widely used technique for medical imaging and blood flow measurements. New modalities such as harmonic imaging and high-resolution imaging are now being integrated in echographic systems. The transducers must be able to operate in these different modes. Consequently, transducer performance requirements are more and more demanding.

The materials used in transducers, in particular those making the piezoelectric element, are also seeing their requirements change. PZT-based ceramics, still widely used, are now often combined with polymers to form piezocomposite structures. The current trend in transducer design is to integrate large quantities of very small elements, forming highly integrated array transducers, and to increase frequency. For this, piezoceramic compositions and fabrication processes are being optimized to obtain higher electromechanical coupling factors, higher dielectric constants, and microstructures of smaller grain size and lower porosity. The recently developed and commercialized relaxor-PZT solid-solutions and the new relaxor PT single crystals with very high electromechanical coupling could allow to significantly increase transducer sensitivity and bandwidth.

Finally, technological issues have an influence on the choice of the piezoelectric element too: an element which is easy to machine and to metallize, and which can be delivered with the net final shape and size, simplifies the transducer fabrication process and is therefore attractive for the manufacture of ultrasonic medical transducers.

 
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Piezoelectric micro-electro-mechanical systems with PbZrXTi 1-XO3 thin films: integration and application issues (Chapter 12 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: P Muralt, J Baborowski, and N Ledermann (Book editor N Setter)
Type: Book
The paper reviews the current state of integration and device fabrication of ferroelectric PbZrxTi1-xO3 (PZT) films applied as piezoelectrics in micro-electro-mechanical systems, such as ultrasonic actuators and transducers, and linear actuators and sensors. Typically, the structures consist of membranes and cantilevers with a planar piezoelectric capacitor on top. The transverse piezoelectric effect is utilized to yield amplified deflection/voltage or charge/force responses. Measurements and results of the transverse piezoelectric coefficient and case studies of an ultrasonic micromotor and a cantilever microphone are presented. Results on operation, reliability and depolarization of PZT thin films are discussed.
 
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A short introduction to bulk acoustic wave devices for telecommunications (Chapter 15 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: P Muralt, R Lanz (Book editor N Setter)
Type: Book
The crowding of the Hertzian spectrum and the need for higher data transmission rates require broader transmission bands and higher frequencies for mobile and land-based telecommunication. Bulk Acoustic Wave (BAW) filters are getting very attractive for the frequency range between 1.8 and 10 GHz and start competing Surface Acoustic Wave (SAW) devices. BAW filters exploit standing thickness waves in piezoelectric thin films. One of their advantages is that no expensive substrates are needed. Silicon or glass wafers are most convenient. The desire to shrink and integrate components for still smaller and lighter mobile phones may also lead to a BAW resonators integrated directly on Si or GaAs IC’s. For this purpose, a semiconductor compatible, piezoelectric material is needed. A good candidate is AlN, which in addition exhibits excellent acoustic properties. The paper will treat growth and property issues of AlN thin films. The fabrication of BAW resonators and filters is described. Potential and realized filter characteristics are presented.
 
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Piezoelectric nonlinearity and hysteresis in ferroelectric materials (Chapter 17 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: D Damjanovic and G Robert (Book editor N Setter)
Type: Book
This contribution reviews recent models developed to describe piezoelectric nonlinearity and hysteresis in ferroelectric materials. The Preisach model of hysteresis is presented and discussed in some details, and then used to interpret the effects of external bias fields on piezoelectric nonlinearity and hysteresis symmetry in ferroelectric ceramics. It is shown how Preisach-type and rate-dependent hystereses that have origin in linear processes may be effectively separated. A model based on Maxwell-Wagner piezoelectric relaxation is proposed to describe clockwise hysteresis loops in bismuth titanate based materials. Possible origins of the piezoelectric hysteresis and nonlinearity in ferroelectric materials are outlined. Finally, the methods for control of nonlinearity and hysteresis in piezoelectric devices are discussed.
 
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High performance, high temperature perovskite piezoelectric ceramics (Chapter 19 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: TR Shrout, R Eitel, and C Randall (Book editor N Setter)
Type: Book

The industrial and scientific communities have expressed the need for sensing and actuation over a broad temperature range. This review presents high temperature piezoelectric materials that are commercially available and those that are under development. Key materials, in order of increasing Curie Temperature (Tc) are Pb(Zr,TiO)3, PbTiO3, (Pb,Ba)Nb2O6, Na0.5Bi4.5Ti4O15, and LiNbO3. The maximum operation temperature for sensors is limited by TC combined with the level of sensitivity determined by the piezoelectric voltage coefficient (g) and dielectric loss combined with the level of electrical resistivity. New materials include perovskite layer structured ferroelectric ceramics, which possess the highest known Tcs, and thin film AlN, allowing the potential for operation >>400˚C.

For actuators, high Tc comes with the expense of significantly reduced piezoelectric strain (d33), being further reduced for non-morphotropic phase boundary systems. Recently new high Tc morphotropic phase boundary materials have been developed, as predicted by a perovskite crystal structure tolerance factor relationship. Specifically, compositions based on (1-x)BiScO3–(x)PbTiO3 exhibit piezoelectric activity comparable to PZT, with Tcs greater than 100˚C higher. Furthermore, Tcs > 600˚C are projected in lower tolerance (1-x)Bi(Me)O3–(x)PbTiO3 systems.

 
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Relaxor-based ferroelectric single crystals for electromechanical actuators (Chapter 20 of Piezoelectric Materials in Devices – Extended reviews on current and emerging piezoelectric materials, technology, and applications)
Year: 2002
Author: PW Rehrig, WS Hackenberger, S-E Park, and TR Shrout (Book editor N Setter)
Type: Book

In their single crystal form, Relaxor-PbTiO3 ferroelectrics, such as Pb(Zn1/3Nb2/3)O3–PbTiO3 (PZN-PT) and Pb(Mg1/3Nb2/3)O3–PbTiO3 (PMN-PT) offer great promise for electromechanical actuators. In contrast to polycrystalline materials, such as Pb(Zr,Ti)O3 (PZT), morphotropic phase boundary (MPB) compositions are not essential for high piezoelectric strain. Piezoelectric coefficients (d33) greater than 2000 pC/N and subsequent
strain levels up to > 0.5% with minimal hysteresis are readily found.

Crystallographically, the high strains are achieved for <001> oriented rhombohedral crystals, though <111> in the polar direction.

Ultra-high strain levels up to 1.7%, an order of magnitude larger than those available from conventional piezoelectrics and electrostrictive ceramics can be achieved, being related to an E-field induced phase transformation from rhombohedral to tetragonal.Assuming a macrosymmetry of tetragonal 4mm for the domain engineered <001> oriented rhombohedral crystals, the full set of dielectric, piezoelectric, and elastic coefficients have been determined for selected compositions. In addition to high piezoelectric coefficients, ultra-high electromechanical coupling (k33) > 90% and low dielectric loss (< 1%) are found. Though the elastic stiffness is significantly lower than PZTs, the strain energy density is greater than 6 x 105 J/m3, more than five times higher.

 
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Piezoelectric resonance
Year: 2001
Author: M Stewart, MG Cain
Type: Good practice guide
This Measurement Good Practice Guide is intended to help a user to perform resonance spectra measurements on piezoelectric ceramics. The phenomenon of resonance is introduced and linked to the evaluation of the piezoelectric matrix by appropriate choice of sample geometry, and data analysis method. The IEEE method and complex coefficient method is explained and compared with a worked example helping the user to understand the stages of measurement and analysis.
 
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The measurement of blocking force
Year: 2001
Author: M Cain, M Stewart
Type: Published paper
The modulus and blocking force characteristics of multilayer ceramic actuators have been measured using a novel measurement method based on the computer-controlled application of a continuous range of external loading stiffness constraints. The full blocking force graph may be deduced which exhibits substantial departure from the previously presumed linear measurements and calculations. This is useful design data for actuator designers and users.
 
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Evaluation of new functional materials
Year: 2001
Author: M Cain & M Stewart
Type: Published paper
A PMN-PT relaxor electrostrictive and a single crystal PZN-4.5%PT have been evaluated using a range of high and low field piezoelectric characterisation techniques. The performance of electrostrictives under high AC fields gives similar output to a soft PZT. The single crystal exhibited piezoelectric activity 2-3 times that of a soft PZT composition, and the maximum achievable strain was almost an order of magnitude greater. A 95/5 PZT material exhibited a field induced phase transition from antiferroelectric to ferroelectric at around 3.5kV/mm and is associated with a strain of around 0.16%. The fields needed to achieve this strain are close to the breakdown strength of the material of around 8kV/mm.
 
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Methods of measuring piezoelectric displacement in piezoelectric ceramics
Year: 1999
Author: M Stewart, MG Cain, MG Gee
Type: Good practice guide
This Good Practice Guide is intended to aid a user to perform displacement measurements on piezoelectric ceramic materials such as PZT (lead zirconium titanate) in either monolithic or multilayer form.
The various measurement issues that the user must consider are addressed, and good measurement practise is described for the four most suitable methods.
 
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Finite element analysis of piezoelectric materials
Year: 1999
Author: F Lowrie, M Stewart, MG Cain & MG Gee
Type: Good practice guide
This guide is intended to help people wanting to do finite element analysis of piezoelectric materials by answering some of the questions that are peculiar to piezoelectric materials. The document is not intended as a complete beginners guide for finite element analysis in general as this is better dealt with by the individual software producers. The guide is based around the commercial package ANSYS as this is a popular package amongst piezoelectric material users, however much of the information will still be useful to users of other finite element codes.
 
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High field dielectric properties of piezoelectric materials
Year: 1999
Author: M Stewart, MG Cain
Type: Good practice guide
These guidelines are intended to enable a user to perform high field dielectric measurements on piezoelectric ceramic materials such as PZT (lead zirconium titanate). Many of the properties of piezoelectric ceramics such as PZT are highly dependant on the applied field, and therefore to make intelligent design choices, the dielectric properties are required at these field levels. These guidelines cover measurements at a fixed frequency of 1 kHz, to enable comparison with measurements made at low field. The measurement methods could all safely be extended from line frequency up to several tens of kHz, to cover a broad range of applications. However, for frequencies in the MHz range and above different factors need to be considered which are not covered in this guide. The guidelines give some general advice on high field dielectric measurements followed by a detailed description of three different measurement methods: Schering bridge; impedance analysis; and PE hysteresis loop methods.
 
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Degradation of piezoelectric materials
Year: 1999
Author: MG Cain, M Stewart, MG Gee
Type: Published paper
As part of the DTI programme on the development of test methods for characterisation of advanced materials, project CAM 7 Electroactive materials properties under conditions of high stress or stress rate, has the overall aim of defining and improving the measuring framework for electroactive materials which will enable them to be used with greater confidence by UK industry. This report describes the results of experiments that have been developed to characterise piezoelectric ceramic materials at high electrical and mechanical stresses. The change in dielectric and piezoelectric properties with time at exposure to such stresses is reported in this document. Additionally, the experimental measurement methods - although described in a previous report (NPL Report CMMT (A) 116) - are re-visited and discussed in terms of the results which have been produced.
 
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Real time evaluation of piezoelectric materials
Year: 1999
Author: MG Cain, M Stewart, MG Gee
Type: Published paper
As part of the DTI programme on the development of test methods for characterisation of advanced materials, project CAM 7 Electroactive materials properties under conditions of high stress or stress rate, has the overall aim of defining and improving the measuring framework for electroactive materials which will enable them to be used with greater confidence by UK industry. This report describes an investigation of the feasibility of developing robust real-time evaluation techniques for the assessment of fatigue of electroceramic materials: 1. The first technique of acoustic emission generation and detection within piezoelectric materials has been successfully demonstrated as a means of assessing internal physical processes occurring in multilayer materials and monolithic materials when driven at high electrical fields. 2. The second method of directly observing microcracks within materials or devices has been investigated. Optical imaging techniques are potantially capable of detecting micro-cracks, greater then 20-30mm in piezoelectric ceramics. 3. The third technique of thermal imaging to monitor degradation in piezoelectric multilayer devices was not definitive, due to the constraints imposed upon this measurement method by the camera system that was used. The merits of each technique are described and representative data compared for each method.
 
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Finite element modelling of electroceramics
Year: 1999
Author: F Lowrie, M Cain, M Stewart
Type: Published paper
The aim of this study was to investigate whether finite element analysis (FEA) could be used to accurately predict the behaviour of two piezoelectric devices. The choice of two devices, an interdigitated electrode device and a bimorph transducer, is discussed and the construction of a piezoelectric FE model explained. Models of the two devices were produced, and the strain response due to applied electric field predicted. Results were then compared to those experimentally measured, where good agreement was found between the predicted and measured strain of the interdigitated electrode. For the bimorph transducer, the non-linear behaviour of the piezoelectric parameters, due to the high applied fields, caused the modelled response to deviate from that expected. Once the non-linear behaviour was accounted for through modification of the FEA input variables, the model also agreed with the measured data.
 
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Time dependent behaviour of piezoelectric materials
Year: 1999
Author: F Lowrie, M Cain, M Stewart & MG Gee
Type: Published paper
The aim of this study was to investigate whether finite element (FE) modelling could be used to predict the degradation over time of a piezoelectric device. The device used was a bimorph transducer. Degradation data were supplied by NPL derived by the mechanical fatiguing of disc specimens and the intermittent measurement of the piezoelectric parameters using an electrically excited resonance technique. These data were inserted into the FE model and a strain response was predicted at all points in the material. This prediction was then compared to the measured strain of a device which had been electrically fatigued. Unfortunately, due to the mechanical failure of the electrode assemblies in the bimorph devices, the model could not be validated comprehensively. However, from the limited data sets which were obtained the FE model gave a shortened prediction of lifetime.
 
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Electronic property measurements for piezoelectric ceramics: technical notes
Year: 1998
Author: MG Cain, M Stewart, MG Gee, G J Hill, D A Hall
Type: Published paper

A series of measurement notes are presented, with emphasis placed on the technical nature of the testing methodology, for the determination of key electronic properties for piezoelectric ceramic materials that are used as sensors and actuators. The report is segmented into 'sections' that may be read independently from the rest of the report.

The following measurement issues are discussed:

  • Polarisation / Electric field (PE) loop measurements including a discussion of commercial and an in-house constructed system that measures PE loops
  • Dielectric measurements at low and high stress application, including some thermal and stress dependency modelling of piezo materials properties, developed at NPL
  • Strain measurement techniques developed at CMMT
  • Charge measurement techniques suitable for PE loop and other data acquisition
  • PE loop measurement and software analysis developed at CMMT and Manchester University

The primary objective of this report is to provide a framework on which the remainder of the testing procedures are to be developed for measurements of piezoelectric properties at high stress and stress rate. These procedures will be the subject of a future publication.

 
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Mechanical and electrical strength measurements for piezoelectric ceramics
Year: 1998
Author: MG Cain, M Stewart, MG Gee
Type: Published paper
The biaxial flexure strength in ring on ring mode has been shown to be a useful test for discrimination between similar PZT ceramics. The test is quick and simple and offers a method of determining not only the strength but also the spread of results. The test has the ability to distinguish between different materials and also for a given material to differentiate processing conditions such as poling/depoling. The measurement of the electrical breakdown strength of a piezoelectric ceramic material provides useful information when designing real components and artefacts since the poling stress required to realise piezo-like properties should clearly never exceed the materials breakdown stress. The breakdown stress is a statistical function of microstructure, material, sample geometry and test methodology. The results obtained from this work are described using Weibull type statistics and compared to a similar analysis undertaken for the mechanical strength of the same batch of PZT material.
 
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Experimental measurement methods for the evaluation of degradation in piezoelectric ceramics
Year: 1998
Author: MG Cain, M Stewart, MG Gee
Type: Published paper
As part of the DTI programme on the development of test methods for characterisation of advanced materials, project CAM 7 Electroactive materials properties under conditions of high stress or stress rate, has the overall aim of defining and improving the measuring framework for electroactive materials which will enable them to be used with greater confidence by UK industry. Earlier reports within CAM7 have described measurement methods for piezoelectrics at high electrical stresses. This report discusses the extension of those methods to allow measurements to be carried out with superimposed mechanical stresses, and also the extended use of these methods with repeated exposure to measure the degradation of performance.
 
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